Mazak technological innovations include a range of vertical and horizontal machining centers and turning centers as well as more advanced machine tools. With 5 Levels of Multi-Tasking machines, manufacturers can achieve true DONE IN ONE® part processing for the highest level of productivity.

MAZAK MACHINE HIGHLIGHTS

Multi-Tasking

Mazak Multi-Tasking has revolutionized manufacturing and plays a critical role in today’s factories. Mazak continues to pioneer the machine tool technology that provides single-setup complete part machining, or DONE IN ONE processing from raw material to finished part.

Besides the amazing gains in productivity, Mazak Multi-Tasking technology has catapulted shops, especially smaller ones, to levels where they can easily machine the most complex parts in the world and do so cost-effectively.

With the industry’s most expansive product range, Mazak Multi-Tasking machine configurations can pack second turning spindles, multiple tool turrets with rotary tool stations, Y-axis off-centerline capability, tilt/rotary B-axis milling spindles, rotary/tilt tables and large capacity tool magazines.

5-Axis

5-axis machining provides infinite possibilities as to the part sizes and shapes you can effectively process. The term “5-axis” refers to the number of directions in which the cutting tool can move. On a 5-axis machining center, the cutting tool moves across the X, Y and Z linear axes as well as rotates on the A and B axes to approach the workpiece from any direction. In other words, you can process five sides of a part in a single setup.

Benefits:

  • Machine complex shapes in a single setup for increased productivity
  • Save time and money with less fixture preparation
  • Boost throughput and cash flow, while shortening lead times
  • Higher part accuracy because the workpiece does not move across multiple workstations
  • Ability to use shorter cutting tools for higher cutting speeds and less tool vibrations
  • Achieve superior surface finishes and overall better part quality

Turning

Turning is a machining process used to make cylindrical parts in which the cutting tool moves in a linear fashion while the workpiece rotates. Commonly performed with a lathe, turning reduces the diameter of a workpiece to a specified dimension and produces a smooth part finish. A turning center is a lathe with a computer numerical control (CNC). Sophisticated turning centers can also perform a variety of milling and drilling operations.

Quick Turn Series

A world class series of horizontal lathes predominantly made in Florence, KY that can handle everything from small lot job shops to high production and everything in between. The strong step-bed design exceeds expectations even in the most demanding of applications.

  • Integral main and second spindle/headstock
  • Machine configurations available with rotary tooling, Y-axis and second spindle options
  • MX-Roller guide machine construction
  • MAZATROL SmoothG CNC control and hardware
  • Automation options like bar feeders, gantry robot systems, auto-door, auto part catcher and robot interface
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QT-Ez Series

The Kentucky-built QT-Ez Series of horizontal turning centers places Mazak quality and reliability within reach for virtually any shop, with productive, space-saving efficiency at an affordable price. Available options include tailstocks, chip management and Multi-Tasking capabilities that add DONE IN ONE® performance for single-setup machining.

  • Powerful and reliable integral motor headstock designs
  • Hybrid MX Roller Guide System improves rigidity, accuracy and reliability
  • Turret configurations include a 2-axis drum style, Mazak bolt-on or BMT 55 for rotary tool applications
  • Rotary tooling (M) and Y-axis off-centerline machining (Y) for Multi-Tasking processing
  • High-production second spindle (S) available for DONE IN ONE part processing
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Vertical

Vertical Machining, also known as milling, relies on rotary cutters to remove metal from a workpiece. Vertical machining occurs on a vertical machining center (VMC), which employs a spindle with a vertical orientation. With a vertically oriented spindle, tools stick straight down from the tool holder, and often cut across the top of a workpiece.

VC-Ez Series

Kentucky-built performance combines Mazak quality and reliability with space-saving efficiency at an affordable price. Cover all your machining needs with spindle options, ATC capacities and chip/coolant management solutions.

  • Spindles: 12K, 15K
  • Spindle Connection: CAT40
  • ATC: 30 and 50 tools
  • Series range: 3-Axis vertical
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VCN Series

A world class series of machines that can handle everything from small lot jobs shops to high production and everything in between. The robust C-frame and moving table design exceeds expectations even in the most demanding of applications all while offering years of dependability.

  • Spindles: 15K and 20K
  • Spindle Connections: CAT40, CAT40/BIG PLUS, CAT50, and BT40
  • ATC: 30, 48 and 60 tools
  • Series range: 3-Axis vertical, 5-Axis trunnion and 2 pallet changer designs
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VTC Series

The VTC (Vertical Traveling Column Series) is a fixed table design vertical mill that offers both CAT40 and CAT50 along with multiple table sizes allowing shops the capability of machining larger workpieces with extreme rigidity and speed. Optional table partition (removable) allows the flexibility of a standard machine and that of 2 pallet changer style machine all in one.

  • Spindles: 6K, 10K, 12K, 15K, 18K and 20K
  • Spindle Connections: CAT40, CAT40/BIG PLUS, BT40 and CAT50
  • ATC: 24, 40, and 48 tools
  • Series range: 3-Axis vertical, 4-Axis rotary and optional table partition
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Mazak’s Horizontal Machines

Horizontal Machining, also known as milling, relies on rotary cutters to remove metal from a workpiece. Horizontal machining occurs on a horizontal machining center (HMC), which employs a spindle that is parallel to the ground floor. With a horizontally oriented spindle, tools stick out of the side of the tool holder and cut across the side of a workpiece, encouraging chips to fall away from the table. Horizontal machining centers also allow for two-pallet changer integration to facilitate unattended operation and reduce part cycle times.

HC Series

Ideal for low to high-volume production for a wide variety of metalworking applications.

  • Pallet Size: 400-500mm
  • Spindle Connections: CAT 40, CAT 40/BIG PLUS
  • Tool Capacity: 84 tools
  • Spindles: 12k, 15k, 20k
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HCN Series

Wide-ranging series of machines designed to meet the diverse machining needs of numerous industries. High-rigidity construction enables high-accuracy, high-speed machining.

  • Table Size: 400-500mm
  • Pallet Size: 400-1250mm
  • Spindle Connections: CAT 40, CAT 40/BIG PLUS, CAT 50, CAT 50/BIG PLUS, HSK-A63, HSK-A100
  • Tool Capacity: 40-348 tools
  • Spindles: 6k, 7k, 8k, 10k, 12k, 14k, 16k, 18k, 25k, 30k
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HCR Series

High-speed and high-accuracy machining that integrates the expertise accumulated over many years in the production of simultaneous 5-axis and horizontal machining centers.

  • Axes: 5
  • Pallet Size: 500-630mm
  • Spindle Connections: CAT 40, CAT 40/BIG PLUS, HSK-A63
  • Tool Capacity: 40-348 tools
  • Spindles: 12k, 18k, 25k, 30k
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Swiss-Type Production

The Syncrex precision machines are designed and built in Kentucky and redefines Swiss-style high-production turning operations. With its rock-solid base construction, processing versatility, and the next-generation MAZATROL SmoothST CNC, you’ll be hard-pressed to find a better machine on the market.

Features and Benefits:

  • Machines run full bar capacity with no special bar end prep.
  • Spline-connected sliding head spindle for greater accuracy.
  • A removable guide bushing adapter enables operators to preset guide bushing outside the machine.
  • Mazak HDCC machine base for increased machine stability and rigidity.

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Available in NC, SC, and Virginia
2709 Boulder Park Court
Winston-Salem, NC 27101
Ph: (336) 765-7250

Available in Northern Ohio
318 Remington Road
Cuyahoga Falls, OH 44224
Ph: (330) 564-8820

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